Impact of Filling Process Interruptions on m-Cresol Concentration in Parenteral Drug Formulations

Authors

  • Renata Sobieska-Żołądkiewicz Bioton S.A.
  • Małgorzata Ulanowicz
  • Radoslaw Gladysz a:1:{s:5:"en_US";s:11:"Bioton S.A.";}
  • Marek Mularewicz

DOI:

https://doi.org/10.56782/pps.391

Keywords:

preservative, insulin, filling process, parenteral formulation, m-cresol

Abstract

Ensuring the appropriate concentration of antimicrobial preservatives in multi-dose sterile pharmaceutical formulations is critical for maintaining sterility, quality, and stability throughout the product’s shelf life. However, preservatives such as m-cresol and phenol are known to adsorb onto silicone components used during manufacturing, leading to potential preservative loss. This study investigates the impact of manufacturing process stops, particularly during the filling stage, on m-cresol concentration in dosed cartridges. Laboratory-scale experiments and full-scale manufacturing studies were conducted using solutions containing recombinant human insulin (RHI), insulin lispro, and a placebo solution to evaluate the effects of interruptions in the filling process—such as internal process control (IPC) checks—on the adsorption of m-cresol from pharmaceutical formulations.

Downloads

Download data is not yet available.

References

1. European Pharmacopoeia (Ph. Eur.) 11th Edition - European Directorate for the Quality of Medicines & HealthCare - EDQM. European Directorate for the Quality of Medicines & HealthCare. https://www.edqm.eu/en/european-pharmacopoeia-ph.-eur.-11th-edition (accessed 2025-02-11).

2. US Pharmacopeia (USP). https://www.usp.org/ (accessed 2025-02-11).

3. Stroppel, L.; Schultz-Fademrecht, T.; Cebulla, M.; Blech, M.; Marhöfer, R. J.; Selzer, P. M.; Garidel, P. Antimicrobial Preservatives for Protein and Peptide Formulations: An Overview. Pharmaceutics 2023, 15 (2), Art. No: 563. DOI: 10.3390/pharmaceutics15020563. DOI: https://doi.org/10.3390/pharmaceutics15020563

4. Abd-Elsalam, M. A.; Abdoon, N.; Al-Ahaidib, M. S. What Is the Optimum Concentration of M-Cresol in Antivenoms? J. Venom. Anim. Toxins Trop. Dis. 2011, 17, 12–22. DOI: 10.1590/S1678-91992011000100003. DOI: https://doi.org/10.1590/S1678-91992011000100003

5. Whittingham, J. L.; Edwards, D. J.; Antson, A. A.; Clarkson, J. M.; Dodson, G. G. Interactions of Phenol and M-Cresol in the Insulin Hexamer, and Their Effect on the Association Properties of B28 Pro → Asp Insulin Analogues. Biochemistry 1998, 37 (33), 11516–11523. DOI: 10.1021/bi980807s. DOI: https://doi.org/10.1021/bi980807s

6. Teska, B. M.; Alarcón, J.; Pettis, R. J.; Randolph, T. W.; Carpenter, J. F. Effects of Phenol and Meta-Cresol Depletion on Insulin Analog Stability at Physiological Temperature. J. Pharm. Sci. 2014, 103 (8), 2255–2267. DOI: 10.1002/jps.24039. DOI: https://doi.org/10.1002/jps.24039

7. Smith, G. D.; Ciszak, E.; Magrum, L. A.; Pangborn, W. A.; Blessing, R. H. R6 Hexameric Insulin Complexed with M-Cresol or Resorcinol. Acta Crystallogr. D Biol. Crystallogr. 2000, 56 (12), 1541–1548. DOI: 10.1107/S0907444900012749. DOI: https://doi.org/10.1107/S0907444900012749

8. Saller, V.; Matilainen, J.; Rothkopf, C.; Serafin, D.; Bechtold- Peters, K.; Mahler, H.-C.; Friess, W. Preservative Loss from Silicone Tubing during Filling Processes. Eur. J. Pharm. Biopharm. 2017, 112, 109–118. DOI: 10.1016/j.ejpb.2016.11.021. DOI: https://doi.org/10.1016/j.ejpb.2016.11.021

9. Gottschalk, P.; Schlossbauer, P.; Schleicher, L.; Lindner, K.; Presser, I.; Wittmann, M. Interaction of Preservatives with Contact Materials during Filling and Storage of Parenteral Liquid Formulations. Eur. J. Pharm. Sci. 2025, 204, Art. No: 106971. DOI: 10.1016/j.ejps.2024.106971. DOI: https://doi.org/10.1016/j.ejps.2024.106971

10. Humalog 100 units/mL injection prescribing information https://www.accessdata.fda.gov/drugsatfda_docs/label/2013/020563s115lbl.pdf?utm_source=chatgpt.com (accessed 2025-03-12)

Downloads

Published

2025-06-23

Issue

Section

Articles

How to Cite

Impact of Filling Process Interruptions on m-Cresol Concentration in Parenteral Drug Formulations. (2025). Prospects in Pharmaceutical Sciences, 23(2), 96-100. https://doi.org/10.56782/pps.391

Similar Articles

1-10 of 47

You may also start an advanced similarity search for this article.